A FEM-experimental approach for the development of a conceptual linear actuator based on tendril's free coiling

Within the vastness of the plant species, certain living systems show tendril structures whose motion is of particular interest for biomimetic engineers. Tendrils sense and coil around suitable grips, and by shortening in length, they erect the remaining plant body. To achieve contraction, tendrils rotate along their main axis and shift from a linear to a double-spring geometry. This phenomenon is denoted as the free-coiling phase. In this work, with the aim of understanding the fundamentals of the mechanics behind the free coiling, a reverse-engineering approach based on the finite element method was firstly applied. The model consisted of an elongated cylinder with suitable material properties, boundary, and loading conditions, in order to reproduce the kinematics of the tendril. The simulation succeeded in mimicking coiling faithfully and was therefore used to validate a tentative linear actuator model based on the plant’s working principle. More in detail, exploiting shape memory alloy materials to obtain large reversible deformations, the main tendril features were implemented into a nickel-titanium spring-based testing model. The results of the experimental tests confirmed the feasibility of the idea in terms of both functioning principles and actual performance. It can be concluded that the final set-up can be used as a base for a prototype design of a new kind of a linear actuator

Energy-saving optimization method for point-to-point trajectories planned via standard primitives in 1-DoF mechatronic systems

AbstractIn this work, an analytical methodology to minimize the energy expenditure of mechatronic systems performing point-to-point (PTP) trajectories based on well-known motion primitives is developed and validated. Both PTP trajectory profiles commonly used in industrial motor drives and more complex ones are investigated. Focusing on generic 1-DoF mechatronic systems moving a constant inertia load (e.g., elevators, cranes, CNC machines, Cartesian axis) and possibly equipped or retrofitted with regenerative devices, the consumed energy formulation is firstly derived. Then, the analytical optimization considering all the selected PTP trajectory profiles is computed and a generic closed-form solution is determined. Finally, numerical and experimental evaluations are done showing the effectiveness of the theoretical results and proposed methodology. In addition, all the different trajectories are compared with respect to energy consumption

Emerging research fields in safety and ergonomics in industrial collaborative robotics: A systematic literature review

Abstract Human–robot collaboration is a main technology of Industry 4.0 and is currently changing the shop floor of manufacturing companies. Collaborative robots are innovative industrial technologies introduced to help operators to perform manual activities in so called cyber-physical production systems and combine human inimitable abilities with smart machines strengths. Occupational health and safety criteria are of crucial importance in the implementation of collaborative robotics. Therefore, it is necessary to assess the state of the art for the design of safe and ergonomic collaborative robotic workcells. Emerging research fields beyond the state of the art are also of special interest. To achieve this goal this paper uses a systematic literature review methodology to review recent technical scientific bibliography and to identify current and future research fields. Main research themes addressed in the recent scientific literature regarding safety and ergonomics (or human factors) for industrial collaborative robotics were identified and categorized. The emerging research challenges and research fields were identified and analyzed based on the development of publications over time (annual growth)

Methodology for the definition of the optimal assembly cycle and calculation of the optimized assembly cycle time in human-robot collaborative assembly

AbstractIndustrial collaborative robotics is an enabling technology and one of the main drivers of Industry 4.0 in industrial assembly. It allows a safe physical and human-machine interaction with the aim of improving flexibility, operator's work conditions, and process performance at the same time. In this regard, collaborative assembly is one of the most interesting and useful applications of human-robot collaboration. Most of these systems arise from the re-design of existing manual assembly workstations. As a consequence, manufacturing companies need support for an efficient implementation of these systems. This work presents a systematical methodology for the design of human-centered and collaborative assembly systems starting from manual assembly workstations. In particular, it proposes a method for task scheduling identifying the optimal assembly cycle by considering the product and process main features as well as a given task allocation between the human and the robot. The use of the proposed methodology has been tested and validated in an industrial case study related to the assembly of a touch-screen cash register. Results show how the new assembly cycle allows a remarkable time reduction with respect to the manual cycle and a promising value in terms of payback period

3-D ERLS based dynamic formulation for flexible-link robots: theoretical and numerical comparison between the Finite Element Method and the Component Mode Synthesis approaches

The industrial demand for high-performance and low energy consume has highlighted the need to develop lightweight manipulators and robots. However, their design and control result more difficult with respect to rigid-link robotic systems mainly due to the structural flexibility of the arms. To this end, the Equivalent Rigid-Link System (ERLS) approach for 3-D flexible link robots has been developed and, in this work, is considered in its recent developments. In particular, two recently published 3-D Equivalent Rigid-Link System formulations are discussed and compared by means of numerical simulations to highlight their strengths and possible weaknesses. The former deals with the Equivalent Rigid-Link System concept extension to spatial manipulators and robots through a Finite Element Method approach (ERLS-FEM), whereas the latter reformulates the model through a Component Mode Synthesis technique (ERLS-CMS). After the definition and discussion of the kinematic and dynamic equations, which account for the coupling between rigid-body and flexible-body motions, an extensive comparison is made. A benchmark manipulator is implemented and the formulations numerically compared in terms of accuracy and computational load under different input conditions

Passive Control of Attachment in Legged Space Robots

In the space environment the absence of gravity calls for constant safe attachment of any loose object, but the low-pressure conditions prohibit the use of glue-type adhesives. The attachment system of freely hunting spiders, e.g. Evarcha arcuata, employs van der Waals forces and mechanical interlocking. Furthermore, detachment is achieved passively and requires little force. Hence, the spider serves as a model for a versatile legged robot for space applications, e.g. on the outer surface of a space station. In this paper, we analyse the dry attachment systems ofE. arcuataand geckos as well as the kinematics of freely hunting spiders. We generalise the results of biological studies on spider locomotion and mobility, including the major movement and the position constraints set by the dry adhesion system. From these results, we define a simplified spider model and study the overall kinematics of the legs both in flight and in contact with the surface. The kinematic model, the data on spider gait characteristics and the adhesion constraints are implemented in a kinematic simulator. The simulator results confirm the principal functionality of our concept

Optimal Design for the Passive Control of Vibration Based on Limit Cycles

The optimal design of damping parameters for passive vibration control remains a challenge for both research and industrial applications. Here, we introduce a design methodology based on limit cycle analysis in concert with design optimization. A state-space representation is used to model the vibrational behavior converged to its limit cycle. The design approach is outlined and applied to mechanical systems undergoing periodic forces. This method is applicable to both vibration mitigation and energy harvesting, and examples of both are shown. We conclude with a summary of the results and an outlook for future developments and applications

Comparison of Model Order Reduction Techniques for Flexible Multibody Dynamics using an Equivalent Rigid-Link System Approach

In this paper we present a comparison of different model order reduction techniques for flexible multibody dynamics. In particular, we adopt a formulation based on a Equivalent Rigid-Link System (ERLS). This approach is suitable in the case of large displacements and small elastic deformations and it allows the kinematic equations of motion to be decoupled from the compatibility equations of the displacements at the joints. The ERLS approach, recently extended through a modal formulation, is here implemented in combination with different reduction techniques, i.e. Craig- Bampton, Interior Mode Ranking (IMR), Guyan, Least Square Model Reduction (LSMR) and Mode Displacement Method (MDM). In order to assess the advantages and disadvantages of the different methodologies, these techniques are applied to a benchmark mechanism under different input conditions, i.e. gravitational force and step torque input. The accuracy of each reduced model is numerically evaluated through the comparison of computational time, the behaviour in frequency domain and by means of vector correlation methods, i.e. the Modal Assurance Criterion (MAC), the Cross-Orthogonality (CO) and the Normalized Cross-Orthogonality (NCO)

an evaluation methodology for the conversion of manual assembly systems into human robot collaborative workcells

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Natural Motion for Energy Saving in Robotic and Mechatronic Systems

Energy saving in robotic and mechatronic systems is becoming an evermore important topic in both industry and academia. One strategy to reduce the energy consumption, especially for cyclic tasks, is exploiting natural motion. We define natural motion as the system response caused by the conversion of potential elastic energy into kinetic energy. This motion can be both a forced response assisted by a motor or a free response. The application of the natural motion concepts allows for energy saving in tasks characterized by repetitive or cyclic motion. This review paper proposes a classification of several approaches to natural motion, starting from the compliant elements and the actuators needed for its implementation. Then several approaches to natural motion are discussed based on the trajectory followed by the system, providing useful information to the researchers dealing with natural motion